Trinity engineer reveals importance of innovative manufacturing tech for modern society

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2023-10-31 08:00:53

Developing Sustainable and Efficient Manufacturing Processes for Modern Society

Dr Rocco Lupoi, an engineer at Trinity College Dublin, emphasizes the importance of innovative manufacturing technology in meeting the needs of modern society.

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Lupoi believes that the increased public awareness of scientific research during the Covid-19 pandemic may result in more recognition and funding for this crucial field. He was particularly struck by a sentence in an article about the development of Covid-19 vaccines, which he believes summarizes his job. The sentence highlights the decades of effort and incremental progress made by researchers in different fields, never knowing for sure if their efforts would pay off.

As an assistant professor in the Department of Mechanical, Manufacturing and Biomedical Engineering at Trinity College Dublin, Lupoi is involved in various research projects. Recently, he and an international team received European Innovation Council funding for their MadeCold project. This project aims to explore new technologies for additive manufacturing (AM) and their potential benefits in the aerospace, energy, and hybrid-manufacturing sectors.

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Exploring New Manufacturing Technologies

Lupoi initially focused on a new metallic coating process called 'cold spray.' This process does not rely on fusion heat and offers several advantages. Although it was challenging to establish a laboratory facility for this process, Lupoi's dedication paid off, and he successfully started his journey in this field.

While cold spray remains an area of interest, Lupoi has also delved into other areas such as laser printing by laser ablation, laser powder bed fusion, and the development of innovative technologies unique to his lab. One notable example is Metal Additive Manufacturing using Powder Sheets (MAPS), which holds promise for revolutionizing metallic material printing. Lupoi leads a research team consisting of PhD candidates, master's students, and research assistants and fellows.

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The Importance of Manufacturing Research

Manufacturing techniques significantly impact various aspects of society. The price and environmental impact of goods are largely determined by manufacturing processes. Therefore, it is crucial to develop more efficient technologies that can meet the growing demand without straining the environment. The future will bring highly technological goods enabled by sophisticated manufacturing techniques.

Inspiration and Challenges

Lupoi shares that his spark for research ignited during his master's project when he encountered equations that were not found in any book. The realization that he could contribute something new and unexplored solidified his passion for research.

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However, he also acknowledges the challenges and misconceptions faced by researchers in his field. Many people tend to associate the title of a professor solely with teaching, overlooking the importance of research. Despite this, Lupoi is optimistic about the increasing recognition of research through outreach events organized by national research bodies.

Engaging with the Work

Lupoi is selective about public engagement due to time constraints but has actively participated in open days and delivered seminars to promote engineering and research to second-level students and parents. He also finds attending scientific events outside his core expertise to be impactful, as it fosters innovative ideas and interdisciplinary approaches to research. One such event led to collaborations and publications exploring cold spray applied to high-entropy alloys.

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Dr Rocco Lupoi's dedication to developing sustainable and efficient manufacturing processes aligns with the needs of modern society. His research endeavors continue to contribute to the advancement of technology and its positive impact on various industries.

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